We help people repair plastic
Polyvance is closed for the holiday. We will reopen Monday, December 30.
Plastic Identification Chart
This table shows the plastic most often used in automotive applications. Don't see the symbol on this table? Click here for a more complete listing.
The plastics with the yellow background are thermoset plastics.
Display:
Symbol & Type | How to identify | Typical Usage | Suggested Repair Method | Repair Tips |
---|---|---|---|---|
DCPD, PDCPD, Metton (Polydicyclopentadiene) | Rigid Material, no fibers, dark gray in color. | Large truck and tractor panels and hoods | Method AD-1 w/ 2510 PlastiFix two-part methacrylate adhesive | Use backing plate over holes, layer in fiberglass cloth for extra strength. |
PUR, RIM, RRIM Thermoset polyurethane | Usually flexible, maybe yellow or gray, bubbles and smokes when attempting to melt. | Flexible bumper covers (especially on domestics), filler panels, rocker panel covers, snowmobile cowls. | Method AW-3 w/ urethane (R01) rod or Method AW-2 with FiberFlex | Don't try to melt the base material! Just melt the rod into the v-groove like a hot melt glue. |
SMC, UP, FRP, Fiberglass | Rigid, polyester matrix reinforced with glass fibers, sands finely | Rigid body panels, fenders, hoods, deck lids, header panels, spoilers | Method AD-1 - two-part epoxy repair with fiberglass reinforcement. | Use backing plate over holes, layer in fiberglass cloth for extra strength. |
XPE, XLPE, PE-Xb, PEX, Crosslinked Polyethylene | Semi-Flexible, waxy or greasy feel, softens when heated but does not melt | Gas tanks, kayaks, canoes, trash cans, use is declining | Method AW-3 with polyethylene rod (R04 series). Use as a hot melt adhesive. | Applying filler or painting is difficult or impossible. Browns when heated. |
ABS (Acrylonitrile Butadiene Styrene) | Rigid, often white but may be molded in any color, sands finely. Very pungent odor when heated. | Instrument panels, grilles, trim moldings, consoles, armrest supports, street bike fairings. | Method AW-1 or N2-1 w/ ABS rod (R03 series), or Method AD-1 Two-Part epoxy repair. | PlastiFix is an optimal repair method. Weld repairs may be backed with epoxy for extra strength. |
HDPE Polyethylene | Semi-flexible, melts & smears when grinding, usually semi-translucent, waxy or greasy feel. | Overflow tanks, inner fender panels, water storage tanks, gas tanks, kayaks, canoes, playground equipment. | Method AW-1 or N2-1 with high density polyethylene rod (R12 series). | Applying filler or painting is nearly impossible. |
PA, PA-6, PA Polyamide (Nylon) | Semirigid or rigid, sands finely | Radiator tanks, headlamp bezels, exterior trim finish parts, mirrors, plastic engine parts | Method AW-1 with nylon rod (R06 series). | Preheat plastic with heat gun before welding, mix rod completely with base material. |
PBT Polybutylene terphthalate | Semi-rigid or rigid, sands finely. | Automotive panels, electrical connectors, under-hood parts. | Method AW-1 or N2-1 with PBT rod (R08 series). | Crystalline type plastic. Has low coefficient of friction. Use heavy pressure and reinforce with 2045 mesh. |
PC + ABS Pulse (Polycarbonate & ABS) | Rigid, sands finely, usually dark in color | Door skins (Saturn), instrument panels, street bike fairings | Method AW-1 or N2-1 with Polycarbonate rod (R07 series), or Method AD-1 adhesive repair | Preheat plastic with heat gun before welding. |
PC + PBT, Xenoy (Polycarbonate blend), SLX | Rigid, sands finely, usually dark in color | Bumper covers (primarily Ford products, 84-95 Taurus, Aerostar, some Mercedes and Hyundai's) | Method AW-1 or N2-1 with polycarbonate rod (R07 series), or Method AD-1 adhesive repairs. | Preheat plastic with heat gun before welding. |
PE / LDPE Polyethylene | Semi-flexible, melts & smears when grinding, usually semi-translucent, waxy or greasy feel. Smells like a candle when melting. | Overflow tanks, inner fender panels, water storage tanks, gas tanks, kayaks, canoes, playground equipment, trash cans. | Method AW-1 or N2-1 with low density polyethylene rod (R04 series). | Applying filler or painting is nearly impossible. |
PETE, PET Polyethylene Terephthalate | Flexible, strong | Soda bottles, various yarn fibers, headliners, fuse boxes, door panels | Method AW-1 or N2-1 with PET rod (R13 series). | Can't make as strong as original part; manufactured in crisscrossed layers and can't be duplicated. |
PP Polypropylene | Semi-flexible, melts & smears when grinding, waxy or greasy feel, usually a bit stiffer than PE's | Bumper covers (usually blended with EPDM), inner fenders, radiator shrouds, gas tanks, battery cases, interior panels | Method AW-1 or N2-1 with polypropylene rod (R02 series) or method AW-2 with FiberFlex (R10 series). | Use 1060FP Filler Prep adhesion promoter when applying two-part epoxy filler |
PPE, PPE+PS Polyphenylene Ether | Semi-rigid, sands finely, usually off-white or black in color | Fenders, exterior trim, rear hatch panels | Method AW-1 or N2-1 with PPR+PS rod (R08 series) or AD-1 | Preheat plastic with heat gun before welding. |
PPO + PA Noryl GTX (Nylon blend) | Semi-rigid, sands finely, usually off-white in color. | Fenders (Saturn & GM), exterior trim | Method AW-1 or N2-1 with GTX rod (R15 series) or nylon rod (R06 series). | Preheat plastic with heat gun before welding. |
PVC Polyvinyl Chloride | Rigid, sands finely, Usually white or gray but can be made any color | Pipe, siding, window frames, decking, gutters, speed bumps | Method AW-1 or N2-1 with PVC rod (R09 series). | |
TPE Thermoplastic Elastomer | Semi-flexible, usually black or gray, melts & smears when grinding. | Bumper covers, filler panels, underhood parts. | Method AW-2 with FiberFlex (R10 series). | Use 1060FP Filler Prep Adhesion Promoter before applying two-part epoxy filler. |
TPO, EPM, TEO Thermoplastic Olefin | Semiflexible, usually black or gray in color, melts & smears when grinding | Bumper covers, air dams, grilles, interior parts, instrument panels, snowmobile cowls. | Method AW-1 or N2-1 w/ polypropylene rod (R02 series) or TPO rod (R05 series), or method AW-2 w/ FiberFlex rod (R10 series). | Use 1060FP Filler Prep Adhesion Promoter when applying two-part epoxy filler |
TPU, TPUR - Thermoplastic Polyurethane | Flexible, sands finely | Bumper covers, soft filler panels, gravel deflectors, rocker panel covers | Method AW-3 w/ polyurethane rod (R01 series) or Method AW-2 with FiberFlex rod (R10 series). |
PETE
HDPE - high density polyethylene
PVC - polyvinyl chloride
LDPE - low density polyethylene
PP - polypropylene
PS - polystyrene
Resins not mentioned above, or a combination of plastics.
Plastic Identification Using the Float Test and Burn Test
The float test and burn test have been around for years. It's a good test for ruling out certain plastics, but difficult to specifically identify a plastic. CLICK HERE to see the test results on various plastics.
identifying material